FRACTURING FLOWBACK FLUID TREATMENT SYSTEM
Advanced water management solution for efficient treatment of fracturing flowback fluids. Enables water reuse, reinjection, and compliant discharge while reducing water waste by up to 50%.
info@aipusolidcontrol.comProduct Showcase
Discover the advanced features and specifications of our high-performance flowback fluid treatment system
Key Features
AIPU's fracturing flowback fluid treatment system integrates reinjection, reuse, and compliant discharge technologies for comprehensive water resource management in oilfield operations. Our solution maximizes water recovery and minimizes environmental impact.
No Backwashing Required
Advanced filtration technology eliminates the need for backwashing, reducing water consumption and maintenance.
PLC Intelligent Control
Automated control system with real-time monitoring and adjustment capabilities for optimal performance.
Skid/Vehicle Mounted
Flexible configurations available as skid-mounted or vehicle-mounted systems for mobility and quick deployment.
Easy Operation & Maintenance
Designed for simple operation with only two personnel per shift required for system management.
Technical Specifications
Detailed specifications for the AIPU Fracturing Flowback Fluid Treatment System series
| Model | Processing Capacity (m³/h) | Configuration | Oil Content After Treatment | Suspended Solids After Treatment |
|---|---|---|---|---|
| APYL5 | 5 m³/h | Skid-mounted / Vehicle-mounted | ≤ 5mg/L or 10mg/L | ≤ 5mg/L or 10mg/L |
| APYL10 | 10 m³/h | Skid-mounted / Vehicle-mounted | ≤ 5mg/L or 10mg/L | ≤ 5mg/L or 10mg/L |
| APYL20 | 20 m³/h | Skid-mounted / Vehicle-mounted | ≤ 5mg/L or 10mg/L | ≤ 5mg/L or 10mg/L |
| APYL30 | 30 m³/h | Building/Site Installation | ≤ 5mg/L or 10mg/L | ≤ 5mg/L or 10mg/L |
System Advantages
Fracturing Flowback Fluid Treatment System Detailed Overview
Based on years of experience in oil and gas field development and production, Shaanxi AIPU has developed a comprehensive solution for fracturing and flowback fluid treatment during the full life cycle analysis of water resources in oil and gas field development. We have independently developed technologies for fracturing and flowback fluid reinjection, reuse, and standard discharge.
Current Focus: The company is currently focusing on the technology of reinjection of oilfield produced water into tight oil reservoirs and technology of reinjection of oilfield trial produced water, providing sustainable water management solutions for the industry.
System Features and Advantages
- No Backwashing Required: Advanced filtration technology eliminates the need for traditional backwashing processes, reducing water consumption and maintenance requirements.
- PLC Intelligent Control: Automated control system with real-time monitoring and adjustment capabilities ensures optimal performance and operational efficiency.
- Flexible Configurations: Available as skid-mounted or vehicle-mounted systems with low investment and high return on investment potential.
- Easy Operation: Designed for simple operation with only two personnel required per shift, reducing labor costs and training requirements.
- Quick Installation: Systems are connected by quick couplings and hoses, enabling rapid deployment and minimal setup time.
- Advanced Technology: Specialized design eliminates the time required for settling, floating, and filtering of flocculated solids through high-energy physical field capture technology.
Technical Innovation
Our system incorporates unique technological advancements that set it apart from conventional water treatment solutions:
- High-Energy Physical Field Capture: Due to the unique capture effect of high-energy physical fields on the flocculated solids generated by water treatment agents, the wastewater flowing through this field is maximally purified.
- Optimized Filtration: The system is specially designed to eliminate the time required for settling, floating, and filtering of flocculated solids, significantly improving processing efficiency.
- Modular Design: Systems can be configured as production sites to improve processing capacity based on specific project requirements.
- Aesthetic and Functional Design: The system adopts an insulated container design with a beautiful and simple appearance while maintaining operational efficiency in various environmental conditions.
Applications and Benefits
The AIPU Fracturing Flowback Fluid Treatment System is engineered to address the critical water management challenges in modern oilfield operations:
- Water Resource Management: Comprehensive solution for the full life cycle analysis of water resources in oil and gas field development.
- Environmental Compliance: Enables compliant discharge while meeting stringent environmental regulations and standards.
- Cost Reduction: Significantly reduces water-related operational costs through efficient treatment and reuse capabilities.
- Sustainability: Supports sustainable oilfield operations by maximizing water recovery and minimizing environmental impact.
Our system represents the culmination of years of research and practical experience in oilfield water management, providing reliable, efficient, and sustainable solutions for the challenges of modern hydraulic fracturing operations.
Application Scenarios
Versatile applications across various oilfield operations
Hydraulic Fracturing Operations
Primary treatment of flowback fluids from shale gas and tight oil fracturing operations for water reuse.
Produced Water Management
Treatment of produced water for reinjection into reservoirs or compliant surface discharge.
Oilfield Water Recycling
Closed-loop water management systems for minimizing freshwater consumption in oilfield operations.
Water Reinjection Systems
Preparation of treated water for reinjection into tight oil reservoirs or disposal wells.
Environmental Remediation
Treatment of contaminated water from spill incidents or legacy oilfield sites.
Mobile Treatment Units
On-demand water treatment for remote or temporary oilfield operations and workovers.
Why Choose AIPU Flowback Treatment System
Industry-leading benefits for your oilfield water management
Advanced Treatment Technology
Utilizes high-energy physical field capture technology for superior removal of contaminants and suspended solids from flowback fluids.
Significant Cost Reduction
Reduces water-related operational costs by up to 50% through efficient treatment and reuse capabilities, minimizing freshwater consumption.
Environmental Compliance
Ensures compliant discharge meeting stringent environmental regulations while supporting sustainable oilfield operations.
Operational Efficiency
Automated PLC control system with real-time monitoring reduces manual intervention and improves process reliability.
Flexible Deployment
Available in skid-mounted or vehicle-mounted configurations for quick deployment and mobility between sites.
Proven Performance
Based on 15+ years of oilfield experience with successful implementations in various challenging operational environments.
Customer Testimonials
What our clients say about AIPU Flowback Treatment Systems
We've been using the AIPU APYL20 system for our shale gas operations for over a year. The system's efficiency in treating flowback water has allowed us to recycle over 80% of our water, significantly reducing our freshwater consumption and disposal costs.
The vehicle-mounted APYL10 system has been invaluable for our remote operations. The quick deployment and efficient treatment capabilities have helped us meet strict environmental regulations while maintaining operational efficiency in challenging locations.
AIPU's technical support and system reliability have been exceptional. The PLC control system makes operation simple, and the treatment efficiency consistently meets our water quality requirements for reinjection. Their expertise in oilfield water management is evident in their product design.
Need Professional Flowback Treatment Solutions?
Contact our experts for customized water management solutions tailored to your oilfield requirements