SOLIDS CONTROL SYSTEM
Complete drilling mud treatment solution for oil and gas drilling operations. Efficient, reliable and customizable systems for 350-2000HP drilling rigs.
info@aipusolidcontrol.comComplete System Solution
Professional drilling solids control systems designed for maximum efficiency and reliability
Key Features
AIPU Professional Drilling Solids Control System provides a complete mud treatment solution for oil and gas drilling operations. Customized for 350-2000HP drilling rigs with optimized equipment configuration.
Simple & Practical Structure
Engineered with straightforward yet robust design for reliable performance in demanding drilling environments.
Customized Solutions
Designed according to your specific drilling rig requirements for optimized mud handling efficiency.
High Strength Construction
Tank body surrounded by cold pressed corrugated board for superior durability and aesthetic appeal.
Easy Cleaning Design
Inclined bottom planking facilitates simple sediment removal and maintenance.
System Configuration List
Standard configuration for different drilling rig models (350-2000HP)
| Equipment | 350-650HP(ZJ20) | 750HP(ZJ30) | 1000HP(ZJ40) | 1500HP(ZJ50) | 2000HP(ZJ70) |
|---|---|---|---|---|---|
| Processing Capacity (m³/h) | 90-120 | 180 | 240 | 240 | 300 |
| System Volume | 60m³ | 120m³ | 140m³ | 200m³ | 370m³ |
| Mud Tank Quantity | 2 | 3 | 4 | 5 | 7 |
| Supply Tank Volume | N/A | 4-8m³ | 4-8m³ | 4-8m³ | 4-8m³ |
| Shale Shaker | Hunter-MG3 × 1 | Hunter-MG3 × 2 | Hunter-MG3 × 2 | Hunter-MG3 × 2 | Hunter-MG3 × 2 |
| Mud Cleaner | Hunter120B × 1 | Hunter120B × 1 | Hunter120B × 1 | Hunter120B × 1 | Hunter320B × 1 |
| Vacuum Degasser | N/A | APZCQ240 × 1 | APZCQ240 × 1 | APZCQ270 × 1 | APZCQ360 × 1 |
| Decanter Centrifuge | N/A | APLW450x1000-N × 1 | APLW450x1000-N × 1 | APLW450x1000-N × 1 | APLW450x1000-N × 1 |
| Centrifugal Pump | APSB5x4-13J × 2 | APSB8x6-13I × 2 | APSB8x6-13J × 2 | APSB8x6-13J × 2 | APSB8x6-14J × 2 |
| Shear Pump | N/A | N/A | APJBQ6545 × 1 | APJBQ6545 × 1 | APJBQ6545 × 1 |
| Screw Pump | N/A | APG30-075B × 1 | APG30-075B × 1 | APG30-075B × 1 | APG30-075B × 1 |
| Submersible Slurry Pump | AP50YZ40-10 × 1 | AP50YZ40-10 × 1 | AP50YZ40-10 × 1 | AP50YZ40-10 × 1 | AP50YZ40-10 × 1 |
| Jet Mud Mixer | APSLH300-35 × 1 | APSLH450-40 × 1 | N/A | N/A | N/A |
| Mud Agitator | APJBQ075A × 3 | APJBQ075A × 8 | APJBQ110A × 9 | APJBQ110A × 14 | APJBQ150A × 22 |
| Mud Gun | APNJQ50G × 3 | APNJQ50X × 9 | APNJQ80X × 10 | APNJQ80X × 15 | APNJQ80X × 24 |
| Poorboy Degasser | N/A | APMGS1000 × 1 | APMGS1000 × 1 | APMGS1000 × 1 | APMGS1200 × 1 |
| Flare Ignition Device | N/A | APVFIO8 × 1 | APVFIO8 × 1 | APVFIO8 × 1 | APVFIO8 × 1 |
| Lamp | APLZM100 × 6 | APLZM100 × 9 | APLZM100 × 12 | APLZM100 × 15 | APLZM100 × 23 |
| Drug Tank | N/A | N/A | 1500x1500x1200 × 1 | 1500x1500x1200 × 1 | 1500x1500x1200 × 1 |
| Duty room | N/A | N/A | 2000x2000x2500mm × 1 | 2000x2000x2500mm × 1 | 2000x2000x2500mm × 1 |
System Capacity Overview
*The above is the standard configuration list of solid control systems for different drilling rigs. We also provide customized high-end configurations. Please contact our sales team for specific equipment and quantities.
Complete Solids Control System Overview
The AIPU Solids Control System is a comprehensive drilling mud treatment solution designed for maximum efficiency and reliability in oil and gas drilling operations. Our systems are engineered to handle the complete spectrum of solids control requirements, from primary shale removal to fine particle separation.
Primary Application: As an integrated mud treatment solution, it is widely used in onshore and offshore drilling operations, HDD (Horizontal Directional Drilling), CBM (Coal Bed Methane) drilling, geothermal drilling, and water well drilling projects for complete mud management.
System Components & Working Principle
The complete solids control system integrates multiple equipment in a sequential process:
- Primary Separation: Shale shakers remove large cuttings and solids from the drilling fluid
- Secondary Processing: Desanders and desilters remove medium to fine particles using hydrocyclone technology
- Degassing: Vacuum degassers remove entrained gases from the drilling mud
- Fine Solids Control: Decanter centrifuges remove ultra-fine particles for optimal mud properties
- Mud Mixing & Agitation: Jet mud mixers and agitators maintain consistent mud properties
- Pumping Systems: Centrifugal and screw pumps ensure proper mud circulation throughout the system
Technical Advantages
- Complete System Integration: All components work seamlessly together for optimal mud treatment efficiency
- Customizable Design: Systems are tailored to specific drilling rig requirements and operational conditions
- High Strength Construction: Tank bodies with cold-pressed corrugated board for superior durability
- Easy Maintenance Access: Designed with maintenance accessibility in mind to reduce downtime
- Safety Features: Integrated guardrails, walkways, and safety equipment for operator protection
- Quick Installation: Pry-mounted design enables rapid on-site assembly and setup
- Optimized Flow Design: Efficient mud pipeline layout with proper valve control for optimal flow management
- Corrosion Resistance: Anti-corrosion coatings and materials extend equipment life in harsh environments
Performance Benefits
Operational Advantages:
- Maintains optimal drilling fluid properties throughout the drilling operation
- Reduces drilling fluid costs through efficient recycling and reuse
- Minimizes waste disposal costs by effectively separating solids from drilling fluids
- Extends the life of drilling equipment by removing abrasive particles
- Improves overall drilling efficiency and reduces non-productive time
- Supports environmentally responsible drilling operations through efficient waste management
- Adaptable to various drilling conditions and mud types
The AIPU Solids Control System is engineered to withstand the most demanding drilling environments while delivering consistent, reliable performance. Our systems are designed with operator safety, ease of maintenance, and operational efficiency in mind, featuring accessible service points, modular components, and user-friendly controls.
Why Choose AIPU Solids Control System
Industry-leading features for optimal drilling performance
Complete System Integration
All components work seamlessly together for optimal mud treatment efficiency and reliable performance.
Customized Solutions
Tailored to your specific drilling rig requirements and operational conditions for maximum efficiency.
Durable Construction
High-strength materials and corrosion-resistant coatings ensure long service life in harsh environments.
Quick Installation
Pry-mounted design enables rapid on-site assembly and setup, reducing installation time and costs.
Advanced Engineering Design
- Durable Tank Surface - Made of serrated hot-dip galvanized steel grating or fiberglass anti-skid plate
- Sturdy Frame - Seamless square tube frame for enhanced durability and structural integrity
- Positioning Devices - Limited position fixing for simple and accurate equipment installation
- Optimized Manifold Layout - Efficient mud pipeline flow control through strategically placed valves
- Safety Integration - Guardrails and walkways that don't require disassembly during transport
- Transport-Friendly - Designed for convenient transportation and quick on-site installation
Our Competitive Advantages
What sets AIPU Solids Control Systems apart from the competition
Rich Experience
With extensive design and production experience, we provide customers with the best system solutions tailored to their specific needs and operational conditions.
Comprehensive Product Chain
Our complete product chain and network of high-quality suppliers ensure system quality and stability throughout the drilling process.
Exceptional Service
We offer considerate and meticulous pre-sales, during sales, and after-sales services to provide comprehensive support and assistance.
Cost-Effective Solution
A truly cost-effective choice that creates greater value for customers, improves production efficiency, and enhances operational competitiveness.
Application Scenarios
Versatile applications across various drilling operations worldwide
Onshore Drilling
Efficient mud handling for land-based oil and gas exploration and production operations in various geological conditions.
Offshore Platforms
Compact and robust systems designed for challenging marine environments and space-constrained offshore installations.
Drilling Waste Management
Effective solutions for reducing environmental impact and waste disposal costs through efficient solids separation.
Mud Recycling Systems
Optimized systems for efficient drilling fluid recovery and reuse, significantly reducing mud consumption costs.