DESANDER
Advanced solids control equipment for efficient removal of particles between 44-74µm. Ensures optimal drilling performance and reduces operational costs.
info@aipusolidcontrol.comProduct Showcase
Discover the advanced features and specifications of our high-performance desander
Key Features
AIPU APCS Desander is designed for efficient second-phase solids control in drilling operations. It effectively removes solids particles between 44 and 74µm, ensuring optimal drilling mud performance and reducing drilling accidents.
Precision Separation
Removes particles between 44-74µm with high efficiency for cleaner drilling fluid.
Easy to Maintain
Easy to operate, minimal loss, and easy to maintain with simplified design.
Easy Installation
Clamp type connection method simplifies installation and disassembly.
Long Service Life
High wear-resistant polyurethane material ensures extended equipment life.
Technical Specifications
Detailed specifications for the AIPU APCS Desander series
| Model | APCS60 | APCS120 | APCS240 | APCS360 |
|---|---|---|---|---|
| Max. Capacity (m³/h) | 60 | 90-120 | 200-240 | 320-360 |
| Cones Number | 200x2 (8"x2) | 250x1 (10"x1) | 250x2 (10"x2) | 250x3 (10"x3) |
| Working Pressure | 0.25~0.45 MPa | |||
| Separation Point | 44~74μm | |||
| Bottom Shaker | Single deck screen sized about 1 m² driven by 0.4kW motor (or customized) | |||
More Optional Parameters
Customizable Project Parameters
Additional configuration options for specific project requirements
| Model | Hunter S120 | Hunter S240 | Hunter S360 | Hunter Ms360 |
|---|---|---|---|---|
| Capacity (m³/h) | 120 | 240 | 360 | 120 |
| Cones Number | DN250x1 (10"x1) | DN250x2 (10"x2) | DN250x3 (10"x3) | DN250x1 (10"x1) |
| Screen Size | 1165x585x40 (120mesh)x3 | 1165x585x40 (120mesh)x3 | 1165x585x40 (120mesh)x4 | 750x900x27 (100mesh)x2 |
| Screen Area (m²) | 2 | 2 | 2.7 | 1.35 |
Desander Detailed Overview
The AIPU APCS Desander is a highly efficient solids control equipment designed for second-phase solids removal in drilling operations. Utilizing advanced hydrocyclone technology, it effectively separates sand-sized particles (44-74µm) from drilling fluids, ensuring optimal mud properties and drilling efficiency.
Primary Application: As essential equipment in drilling mud purification systems, it is widely used in oil and gas drilling operations, HDD (Horizontal Directional Drilling), CBM (Coal Bed Methane) drilling, and geothermal drilling projects.
Working Principle
The desander operates using centrifugal force within hydrocyclones:
- Centrifugal Separation: Drilling mud enters the hydrocyclone tangentially, creating a vortex that separates solids by density
- Particle Removal: Heavier sand particles (44-74µm) are forced to the walls and discharged through the underflow
- Clean Fluid Return: Cleaner drilling fluid exits through the overflow for further processing
Technical Advantages
- High Quality Construction: Polyurethane cones with cast iron injection ensure durability and long service life in harsh drilling environments
- Easy Installation: Clamp type connection method simplifies installation and disassembly, reducing downtime during maintenance
- Flexible Configuration: Optional bottom shaker enhances solids control capabilities for specific operational needs
- Low Maintenance: Designed with fewer spare parts for simplified operation and maintenance, reducing operational costs
- Strict Quality Control: Implemented pellet sanding procedures ensure consistent performance and reliability
- Enhanced Durability: Abrasion and corrosion resistant coatings extend equipment life in corrosive drilling environments
- Global Compliance: Available with ATEX, IEC, and other international certifications for worldwide deployment
- Cost Efficiency: High efficiency in solids removal translates to significant savings in drilling fluid costs and waste management
Applications & Performance Benefits
Performance Benefits:
- Effective removal of abrasive sand particles extends the life of downstream equipment
- Maintains optimal drilling fluid properties, improving drilling efficiency and reducing accidents
- Reduces waste management costs by efficiently separating solids from drilling fluids
- Improves overall drilling performance by maintaining consistent mud properties
The AIPU APCS Desander is engineered to withstand the most demanding drilling environments while delivering reliable performance. Our desanders are designed with operator safety and ease of maintenance in mind, featuring quick-connect fittings and accessible service points for routine maintenance.
Application Scenarios
Versatile applications across various drilling operations
Effective Solids Control
Achieves efficient second-phase solids control by removing particles between 44-74µm, ensuring optimal drilling mud performance.
Waste Management
Essential equipment in solids control systems and waste management processes, reducing environmental impact.
Performance Optimization
Effectively removes smaller solids particles to maintain drilling mud properties and reduce drilling accidents.
Drilling Operations
Critical component in oil, gas, and geothermal drilling operations for maintaining fluid properties.
Why Choose AIPU Desander
Industry-leading benefits for your drilling operations
Precision Solids Removal
Efficiently removes particles between 44-74µm with high precision, ensuring cleaner drilling fluid and improved drilling efficiency.
Easy Installation & Maintenance
Clamp type connection method simplifies installation and maintenance, reducing downtime and operational costs.
Durable Construction
High wear-resistant polyurethane material and corrosion-resistant coatings ensure long service life in harsh environments.
Cost-Effective Operation
High efficiency in solids removal translates to significant savings in drilling fluid costs and waste management.
Customer Testimonials
What our clients say about AIPU Desanders
The AIPU APCS Desander has been a game-changer for our drilling operations. The precision in removing 44-74µm particles has significantly improved our drilling fluid quality and reduced equipment wear.
We've been using AIPU desanders for over two years. The equipment is reliable, easy to maintain, and the clamp type connections have saved us countless hours during installation and maintenance.
Excellent desander with great performance. The polyurethane cones have shown exceptional wear resistance in our abrasive drilling conditions. Highly recommend AIPU equipment.
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