GAS-LIQUID SEPARATOR
Professional gas-liquid separators remove large bubbles (φ3-25mm) from drilling mud that significantly alter density and viscosity. Severe gas invasion may cause well kicks or blowouts. Protect your operations with our reliable degassing equipment.
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Discover the advanced features and specifications of our professional gas-liquid separators
Key Features
The APMGS series atmospheric pressure drilling fluid gas-liquid separator is specialized equipment for primary degassing of gas-invaded drilling fluid, mainly used to remove larger diameter bubbles that can cause well surges and blowouts.
H2S Resistant
Made with hydrogen sulfide resistant materials to ensure safety in hazardous environments.
Multi-Stage Separation
Combines centrifugal, physical shock, and vacuum separation for maximum efficiency.
Durable Design
Buffer devices and replaceable impact-resistant baffles extend equipment lifespan.
Constant Liquid Level
Unique design ensures constant liquid level and prevents sand accumulation in tanks.
Technical Specifications
Detailed specifications for the APMGS Series Gas-Liquid Separators
| Model Number | Separator Body Diameter | Processing Capacity | Inlet Pipe Diameter | Discharge Pipe Diameter | Exhaust Pipe Diameter |
|---|---|---|---|---|---|
| APMGS800 | DN800/32" | 200-260 m³/h | DN125/5" | DN200/8" | DN200/8" |
| APMGS1000 | DN1000/40" | 240-300 m³/h | DN125/5" | DN200/8" | DN200/8" |
| APMGS1200 | DN1200/48" | 280-360 m³/h | DN125/5" | DN250/10" | DN200/8" |
| APMGS1400 | DN1400/52" | 320-420 m³/h | DN125/5" | DN300/12" | DN200/8" |
Customization Options
Gas-Liquid Separator Detailed Overview
The APMGS series atmospheric pressure drilling fluid gas-liquid separator is a specialized equipment designed for primary degassing of gas-invaded drilling fluid. It effectively removes large bubbles (φ3-25mm) from mud that significantly alter the specific gravity and viscosity of drilling fluid, ensuring it meets drilling requirements and preventing potential well control incidents.
Critical Safety Function: When gas invasion is severe, unresolved gas bubbles can cause well surges or even blowouts. Our gas-liquid separators provide essential protection by removing these expanding gases that fill wellbore annulus sections, preventing dangerous pressure buildups and ensuring operational safety.
Application and Effects
The APMGS series serves as critical primary degassing equipment specifically designed to handle larger diameter bubbles in gas-invaded drilling fluid. These large bubbles represent expanding gases that occupy significant sections of the wellbore annulus. Without proper removal, they can easily trigger well surges and potentially spray out of the drilling floor surface, creating hazardous conditions.
Enhanced Safety Features: The APMGS series atmospheric pressure anti-hydrogen sulfide drilling fluid gas-liquid separator incorporates high-quality materials engineered to withstand corrosive gas environments. This construction effectively prevents harmful gas erosion while ensuring both personnel safety and equipment integrity during production operations.
Equipment Features and Advantages
Material Excellence: Available in H2S-resistant steel plate or ordinary carbon steel options, all units receive professional marine heavy-duty anti-corrosion paint with a comprehensive 3-layer protective coating system.
Operational Reliability: Our unique design maintains constant liquid levels within the separator while effectively solving tank sand accumulation problems that commonly plague less sophisticated systems.
Advanced Separation Technology: The system integrates multiple separation techniques including centrifugal separation, physical shock separation, and vacuum separation, ensuring comprehensive gas removal efficiency across various operational conditions.
Enhanced Durability: Strategically installed buffer devices at liquid supply pipe corners combined with replaceable impact-resistant baffles allow for regular inspection and replacement based on wear patterns, significantly extending equipment service life.
Specialized H2S Protection: For operations involving hydrogen sulfide, our sulfur-resistant gas-liquid separators utilize specially manufactured materials and processing techniques that completely prevent hydrogen sulfide gas from damaging equipment components.
Customizable Projects for International Markets
Recognizing diverse international requirements and user-specific operational needs, AIPU offers flexible configuration options including:
- Pressure Customization: Tailored pressure specifications to match specific operational environments
- Material Selection: Choice between ordinary carbon steel or specialized hydrogen sulfide resistant steel
- Certification Options: Pressure vessel certification and non-destructive testing documentation
- Surface Customization: Custom coating colors and finishing specifications
- Integration Features: Compatibility with existing systems and specific operational requirements
The AIPU APMGS Series Gas-Liquid Separator represents engineering excellence in drilling fluid management, combining safety, reliability, and operational efficiency in one comprehensive package designed for the most demanding drilling environments.
Application Scenarios
Critical applications for drilling safety and fluid management
Gas-Invaded Drilling Fluid
Primary degassing of drilling fluid contaminated with large gas bubbles to maintain proper fluid properties.
Well Control Operations
Prevention of well surges and blowouts by removing expanding gases from wellbore annulus.
H2S Environments
Specialized hydrogen sulfide resistant separators for operations in sour gas fields.
Drilling Fluid Management
Maintaining optimal drilling fluid density and viscosity by removing gas contamination.
Offshore Drilling
Critical safety equipment for offshore platforms where space and safety are paramount concerns.
Personnel Safety
Protecting drilling crews by preventing gas-related incidents and maintaining safe working environments.
Why Choose AIPU Gas-Liquid Separator
Industry-leading safety and performance advantages
Prevents Well Control Incidents
Effectively removes large gas bubbles that can cause well surges and blowouts, ensuring operational safety and preventing costly downtime.
Hydrogen Sulfide Protection
Specialized materials and construction provide complete protection against H2S corrosion, ensuring equipment longevity and personnel safety.
Multi-Stage Separation Efficiency
Combines centrifugal, physical shock, and vacuum separation techniques for maximum gas removal efficiency across various conditions.
Extended Equipment Life
Replaceable impact-resistant baffles and buffer devices allow for maintenance-based component replacement, significantly extending service life.
Customizable Configurations
Flexible design options including material selection, pressure requirements, and certification needs to match specific operational environments.
Operational Reliability
Unique design maintains constant liquid levels and prevents sand accumulation, ensuring consistent performance in demanding conditions.
Customer Testimonials
What our clients say about AIPU Gas-Liquid Separators
The APMGS1200 separator has been instrumental in our sour gas field operations. The H2S-resistant materials have held up perfectly over two years of continuous operation, and we've had zero gas-related incidents since installation.
We installed the APMGS1400 on our offshore platform, and it has exceeded expectations. The multi-stage separation efficiency is remarkable, and the maintenance-friendly design has saved us significant downtime.
AIPU's custom configuration service allowed us to get exactly what we needed for our specific pressure requirements. The separator has been running flawlessly for 18 months with minimal maintenance required.
Need Professional Gas-Liquid Separation Solutions?
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