OILY SLUDGE REDUCTION TREATMENT SYSTEM
Professional oily sludge reduction treatment systems for efficient oilfield waste management. Reduce sludge volume by up to 80%, recover valuable oil content, and meet strict environmental compliance standards.
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Discover our advanced oily sludge reduction treatment system for efficient oilfield waste management
Key Features
The AIPU Oily Sludge Reduction Treatment System combines physical, chemical, and thermal methods to effectively treat oily sludge from oilfield operations. This system significantly reduces sludge volume, recovers valuable oil, and ensures environmental compliance with zero wastewater discharge.
High Efficiency
Process capacity up to 30 m³/h with sludge volume reduction up to 80%.
Zero Discharge
All processed water is reused with no wastewater discharge to the environment.
Modular Design
Skid-mounted and containerized for easy transport and field deployment.
Environmentally Friendly
Complies with HJ607-2011 standards with oil recovery and water reuse.
Technical Specifications
Detailed specifications for the AIPU Oily Sludge Reduction Treatment System series
| Model | Capacity (m³/h) | Power (kW) | Heating Method | Skid Quantity | Form | Standards | Operating Temperature | Oil Treatment | Water Treatment |
|---|---|---|---|---|---|---|---|---|---|
| APHY5 | 5 | 300 | Electricity/Steam/Oil | 4 | Skid/Car mounted | HJ607-2011 | 70-90℃ | Recycling | Reuse |
| APHY10 | 10 | 360 | Electricity/Steam/Oil | 5 | Skid/Car mounted | HJ607-2011 | 70-90℃ | Recycling | Reuse |
| APHY20 | 20 | 400 | Electricity/Steam/Oil | 6 | Skid/Car mounted | HJ607-2011 | 70-90℃ | Recycling | Reuse |
| APHY30 | 30 | 420 | Electricity/Steam/Oil | 6 | Building a website | HJ607-2011 | 70-90℃ | Recycling | Reuse |
Environmental Compliance
All AIPU Oily Sludge Reduction Treatment Systems comply with Chinese environmental standard HJ607-2011 for petroleum-contaminated soil and sludge treatment. Our systems ensure:
- Oil content in treated soil/sludge reduced to below 2%
- Zero wastewater discharge - all water recycled
- Recovered oil can be reused or properly disposed
- Minimal chemical usage for environmental protection
System Configuration Options
Oily Sludge Reduction Treatment System Detailed Overview
The AIPU Oily Sludge Reduction Treatment System is specifically designed to treat ground oil sludge, tank cleaning oil sludge, contaminated soil, and other petroleum-contaminated materials. This integrated system utilizes a combination of physical, chemical, and thermal treatment methods to efficiently reduce sludge volume, lower oil content, and remove harmful substances from oilfield waste.
Primary Application: Designed for oilfield waste management, environmental remediation projects, tank cleaning operations, and emergency response to sudden pollution incidents. The system is particularly effective for treating drilling waste, refinery sludge, and contaminated soil from oil and gas operations.
System Process Flow
Treatment Process Overview
1. Feed & Pre-treatment
Oily sludge is fed into the system and pre-treated for optimal processing
2. Heating & Separation
Thermal treatment separates oil, water, and solids at 70-90°C
3. Solid-Liquid Separation
Advanced filtration separates solids from liquid components
4. Recovery & Reuse
Oil is recovered, water is purified for reuse, solids are treated
AIPU System Technical Features
- Modular Design: Containerized and skid-mounted systems for flexibility and easy transportation to field sites
- PLC Intelligent Control: Automated operation with touch-screen interface for simplified monitoring and control
- Multiple Heating Options: Choose from electric, steam, or thermal oil heating based on site conditions and availability
- Zero Discharge: All processed water is recycled within the system with no wastewater discharge
- High Reduction Rate: Achieves up to 80% volume reduction of oily sludge through efficient treatment
- Oil Recovery: Recovers valuable oil content that can be reused or properly disposed
- Low Operating Cost: Minimal chemical requirements and energy-efficient design reduce operational expenses
- Easy Operation: Simple operation requiring only 2 operators per shift for most system configurations
- Quick Installation: Systems connected with quick couplings and hoses for rapid deployment
- Environmental Compliance: Meets HJ607-2011 standards for petroleum-contaminated soil treatment
Customization Options
AIPU offers flexible configurations tailored to specific project requirements:
- Capacity Options: Systems available from 5 m³/h to 30 m³/h processing capacity
- Deployment Options: Skid-mounted for mobility, containerized for protection, or vehicle-mounted for maximum flexibility
- Heating Methods: Selection of electric, steam, or thermal oil heating based on site utilities
- Control Systems: Customizable PLC systems with remote monitoring capabilities
- Material Options: Corrosion-resistant materials for harsh operating environments
- Expansion Capability: Modular design allows for capacity expansion as project requirements grow
Environmental Benefits: The AIPU Oily Sludge Reduction Treatment System not only solves waste management challenges but also contributes to environmental protection by reducing landfill requirements, recovering valuable resources, and preventing soil and groundwater contamination from oily waste.
Application Scenarios
Versatile applications across various oilfield and industrial operations
Oilfield Waste Management
Treatment of drilling waste, oil-based mud, and contaminated soil from drilling operations.
Refinery & Petrochemical
Processing of tank bottom sludge, API separator sludge, and refinery waste streams.
Tank Cleaning Operations
Treatment of sludge from storage tank cleaning and maintenance operations.
Pipeline Maintenance
Treatment of sludge from pipeline pigging operations and pipeline maintenance.
Environmental Remediation
Cleanup of historical contamination sites and emergency spill response operations.
Wastewater Treatment
Treatment of oily sludge from industrial wastewater treatment plants.
Why Choose AIPU Oily Sludge Treatment System
Industry-leading benefits for your environmental and waste management operations
Significant Volume Reduction
Reduces sludge volume by up to 80%, dramatically decreasing transportation and disposal costs.
Resource Recovery
Recovers valuable oil content for reuse and recycles water within the system, maximizing resource utilization.
Environmental Compliance
Meets strict environmental regulations including HJ607-2011 standards with zero wastewater discharge.
Cost-Effective Operation
Low chemical consumption, minimal operator requirements, and efficient energy use reduce operating costs.
Flexible Deployment
Skid-mounted, containerized, and mobile configurations for deployment in various field conditions.
Rapid Implementation
Quick installation with plug-and-play design reduces project timeline and startup costs.
Customer Testimonials
What our clients say about AIPU Oily Sludge Treatment Systems
The AIPU APHY20 system has been instrumental in our environmental remediation project. It reduced our sludge disposal costs by 70% while ensuring we met all environmental regulations. The system's reliability and low maintenance requirements have been impressive.
We deployed the AIPU skid-mounted sludge treatment system at our remote drilling site. The system's mobility and ease of operation were exactly what we needed. It processed our drilling waste efficiently and helped us maintain our environmental compliance goals.
The zero-discharge capability of the AIPU system was a key factor in our selection. We needed a solution that would allow us to recycle water in our water-scarce operating region. The system has performed flawlessly for over 18 months with minimal downtime.
Need Professional Oily Sludge Treatment Solutions?
Contact our experts for customized equipment and system recommendations tailored to your waste management requirements