SHEAR PUMP
Professional high-shear mixing equipment for drilling fluids. Reduces polymer hydration time from 4hr to 15min, cuts bentonite consumption by 30%, API 13A certified.
info@aipusolidcontrol.comProduct Showcase
Discover the advanced features and specifications of our high-performance shear pump
Key Features
The AIPU Shear Pump utilizes high-speed rotating impellers and specialized flow channels to intensely shear, mix, and disperse solid-liquid mixtures. It rapidly breaks down large particles into fine ones, achieving particle size reduction below 50μm.
High Efficiency
Reduces polymer hydration time from 4 hours to just 15 minutes with 95%+ shearing efficiency.
Cost Saving
Reduces bentonite consumption by 30%, significantly lowering drilling fluid costs.
Durable Design
Tandem mechanical seals with 10,000h MTBF and hardened 440C stainless steel rotor.
API Certified
Compliant with API 13A standards, ensuring reliable performance in drilling operations.
Technical Specifications
Detailed specifications for the AIPU Shear Pump series
| Model | Capacity (m³/h) | Head (m) | Power (kW) | Speed (rpm) | Weight (kg) | Dimensions (mm) |
|---|---|---|---|---|---|---|
| APJQB6535 | 100 | 24 | 37 | 1900 | 800 | 1150×1100×1250 |
| APJQB6545 | 155 | 35 | 55 | 2200 | 980 | 1150×1100×1500 |
Technical Advantages
Mechanical Design
- Tandem mechanical seals (10,000h MTBF)
- Hardened 440C stainless steel rotor
- Optimized flow channel design
- High-speed rotating impellers
Process Benefits
- 35% lower fluid loss
- 15% gel strength improvement
- API 13A compliant
- Prevents "fish eye" formation
Shear Pump Detailed Overview
The shear pump employs high-speed rotors and optimized flow channels to achieve particle size reduction below 50μm. Specifically designed for polymer hydration with 95%+ shearing efficiency, preventing "fish eye" formation in drilling fluids.
Primary Application: Designed for polymer activation in drilling fluids, reducing hydration time from 4 hours to just 15 minutes. Also used for fines generation and cost control in drilling operations.
Applications & Performance
As a specialized mixing equipment in drilling fluid systems, it is widely used in:
- Polymer activation and hydration
- Drilling fluid preparation and mixing
- Solids control systems
- Waste treatment and recycling
- Mud plant operations
Performance Benefits:
- Reduces polymer hydration time from 4hr to 15min
- Processes 100-155m³/h slurry flows efficiently
- Reduces bentonite consumption by 30%
- Improves overall drilling fluid performance
AIPU Shear Pump Technical Features
- High-speed rotating impellers for intense shearing action
- Specialized flow channels for optimal mixing efficiency
- Hardened 440C stainless steel components for durability
- Tandem mechanical seals with 10,000h MTBF
- Compact design for easy integration into existing systems
- Low maintenance requirements with accessible service points
- Corrosion-resistant materials suitable for harsh environments
- Energy-efficient operation reduces power consumption
- Quick disassembly for maintenance and part replacement
Customization Options
Tailored for global markets, AIPU offers flexible configurations:
- Motor options: Multi-voltage compatibility (380V-690V/50-60Hz)
- Certifications: ATEX/IECEX/UL/CE/GOST available
- Material options: 316L/2205 duplex stainless steel
- Control systems: Customized electrical systems
- Installation: Various mounting options available
- Surface finishing: Custom coating colors per customer specifications
The AIPU Shear Pump is engineered to deliver consistent performance in demanding drilling environments. Our pumps are designed with operator safety and ease of maintenance in mind, featuring quick-release mechanisms for component access and simplified maintenance procedures.
Application Scenarios
Versatile applications across various drilling and mixing operations
Polymer Activation
Specifically designed for polymer hydration, reducing activation time from 4 hours to just 15 minutes.
Drilling Fluid Preparation
Efficient mixing and shearing of drilling fluids for optimal performance in drilling operations.
Waste Treatment
Effective in waste mud treatment systems for recycling and environmental compliance.
Mud Plant Operations
Essential equipment in mud plants for consistent fluid preparation and quality control.
Solids Control Systems
Integrated into solids control systems for efficient fluid mixing and conditioning.
Chemical Mixing
Perfect for chemical additive mixing in various industrial fluid applications.
Why Choose AIPU Shear Pump
Industry-leading benefits for your drilling fluid operations
Rapid Polymer Activation
Dramatically reduces polymer hydration time from 4 hours to just 15 minutes, improving operational efficiency.
Significant Cost Savings
Reduces bentonite consumption by 30%, lowering material costs and improving overall project economics.
Superior Mixing Quality
Prevents "fish eye" formation in drilling fluids and ensures homogeneous mixing for consistent fluid properties.
Enhanced Fluid Performance
Improves drilling fluid properties with 35% lower fluid loss and 15% better gel strength.
Robust Construction
Built with hardened 440C stainless steel and tandem mechanical seals for long-lasting performance.
Flexible Customization
Available in various configurations with multiple material options and certification requirements.
Customer Testimonials
What our clients say about AIPU Shear Pumps
The AIPU Shear Pump has revolutionized our polymer preparation process. What used to take 4 hours now takes only 15 minutes. The efficiency gains have been tremendous for our drilling operations.
We've reduced our bentonite consumption by over 30% since installing the AIPU Shear Pump. The equipment is reliable, efficient, and has paid for itself in material savings alone.
The shear pump's ability to eliminate "fish eyes" in our drilling fluid has improved our overall fluid performance significantly. Maintenance is straightforward, and the equipment has been trouble-free.
Need Professional Shear Pump Solutions?
Contact our experts for customized equipment and system recommendations tailored to your drilling fluid requirements