THREE-PHASE DECANTER CENTRIFUGE
Advanced separation equipment for simultaneous separation of two immiscible liquids and solids. Continuous operation with up to 25m³/h capacity and 98%+ separation efficiency for industrial applications.
info@aipusolidcontrol.comProduct Showcase
Discover the advanced features and specifications of our high-performance three-phase decanter centrifuge
Key Features
The three-phase decanter centrifuge performs simultaneous separation of two immiscible liquids and solids. Feed material enters through the inlet pipe and is distributed into the rotating bowl for efficient phase separation.
High Throughput
Processes up to 25m³/h with 98%+ separation efficiency for continuous industrial operations.
Adaptive Design
Configurable for various slurry types and solid concentrations with smart PLC-based control.
Eco-Compliant
Meets EPA/ISO wastewater discharge standards with efficient oil-water separation.
Versatile Applications
Suitable for municipal WWTPs, oily water treatment, food processing, and mining operations.
Technical Specifications
Detailed specifications for the AIPU Three-Phase Decanter Centrifuge series
| Parameter | APLWS355X1460BP-N | APLWS420X1680BP-N | APLWS520X2080BP-N | APLWS650X2660BP-N |
|---|---|---|---|---|
| Bowl Diameter | 355mm/14" | 420mm/17" | 520mm/20" | 650mm/26" |
| Bowl Length | 1460mm/57" | 1680mm/66" | 2080mm/82" | 2660mm/105" |
| Max Speed | 3500rpm | 3400rpm | 3000rpm | 2500rpm |
| Operating Speed | 2800rpm | 2700rpm | 2300rpm | 1800rpm |
| G-Force | 2435G | 2700G | 2620G | 2275G |
| Capacity | 5m³/h | 10m³/h | 15m³/h | 25m³/h |
| Main Drive | 15 kW | 30 kW | 45-55 kW | 75-79 kW |
| Back Drive | 7.5 kW | 7.5 kW | 11-22 kW | 30 kW |
| Dimensions (L×W×H) | 3430×520×1220mm 135×36×48in |
3930×1650×1100mm 155×65×43in |
4650×1475×1170mm 181×58×46in |
5050×1800×1450mm 199×71×57in |
| Weight | 2400kg | 3550kg | 5345kg | 8900kg |
Configuration Types
Three-Phase Decanter Centrifuge Detailed Overview
The AIPU Three-Phase Decanter Centrifuge is an advanced separation equipment designed for simultaneous separation of two immiscible liquids and solids. This sophisticated technology allows for efficient processing of complex mixtures in various industrial applications, providing superior separation performance and operational reliability.
Primary Function: Simultaneous separation of two liquids with different densities while also separating and discharging solids. Feed material enters through the inlet pipe and is distributed into the rotating bowl, where centrifugal force separates the phases based on density differences.
Technical Advantages
- Adaptive Design: Configurable for various slurry types and solid concentrations with adjustable parameters for optimal performance
- Continuous Operation: 24/7 processing capability with stable separation efficiency and minimal downtime
- High Throughput: Processes up to 25m³/h with 98%+ separation efficiency for demanding industrial applications
- Eco-Compliance: Meets EPA/ISO wastewater discharge standards with efficient treatment of industrial effluents
- Smart Control: PLC-based automation with HMI interface for precise process control and monitoring
Industry Applications
Municipal Wastewater Treatment
- Sludge dewatering with 25-35% dry solids content
- Primary and secondary sludge treatment
- Biosolids management and disposal
Industrial Process Applications
- Oily water treatment with 95% oil-water separation efficiency
- Food processing: starch/yeast recovery systems
- Mining: tailings management and mineral recovery
Operational Features
- Efficient Phase Separation: Simultaneous separation of two liquid phases and solids in a single operation
- Adjustable Parameters: Bowl speed, differential speed, and weir settings can be adjusted for optimal separation
- Low Maintenance: Designed for easy maintenance with accessible components and minimal wear parts
- Energy Efficient: Optimized design reduces energy consumption while maintaining high separation efficiency
- Compact Design: Space-saving configuration suitable for installation in various industrial settings
- Robust Construction: Built with high-quality materials to withstand harsh operating conditions
Customization Options
AIPU offers comprehensive customization to meet specific application requirements:
- Configuration Types: Horizontal sedimentation or vertical decanter designs based on space and process requirements
- Control Systems: Manual, semi-automatic, or fully automated control systems with remote monitoring capability
- Material Selection: Various grades of stainless steel and specialized coatings for corrosion resistance
- Integration Options: Custom integration with existing process systems and auxiliary equipment
- Certifications: Compliance with international standards including ATEX, CE, and other regional requirements
- Performance Optimization: Tailored solutions for specific separation challenges and throughput requirements
The AIPU Three-Phase Decanter Centrifuge represents the pinnacle of separation technology, combining advanced engineering with practical operational features. Our centrifuges are designed to deliver reliable performance in the most demanding industrial environments, providing efficient separation solutions while minimizing operational costs and environmental impact.
Application Scenarios
Versatile applications across various industrial separation processes
Municipal Wastewater Treatment
Efficient sludge dewatering for municipal WWTPs, achieving 25-35% dry solids content for disposal or reuse.
Oily Water Treatment
95%+ oil-water separation efficiency for industrial effluents, meeting environmental discharge standards.
Food Processing
Starch and yeast recovery systems, protein separation, and byproduct recovery in food industry applications.
Mining Operations
Tailings management, mineral recovery, and process water treatment in mining and mineral processing.
Chemical Processing
Separation of chemical process streams, catalyst recovery, and product purification in chemical manufacturing.
Pharmaceutical Industry
Biomass separation, cell harvesting, and product recovery in pharmaceutical and biotech applications.
Why Choose AIPU Three-Phase Decanter Centrifuge
Industry-leading benefits for your separation and treatment operations
Simultaneous Three-Phase Separation
Efficient separation of two liquid phases and solids in a single operation, reducing processing steps and equipment requirements.
High Efficiency Operation
Up to 98%+ separation efficiency with throughputs up to 25m³/h, ensuring optimal performance for demanding applications.
Continuous Processing Capability
Designed for 24/7 operation with stable performance, minimal downtime, and consistent separation results.
Environmental Compliance
Meets stringent EPA/ISO wastewater discharge standards, helping industries comply with environmental regulations.
Advanced Control Systems
PLC-based automation with HMI interface for precise control, monitoring, and optimization of separation processes.
Versatile Application Range
Suitable for diverse industries including wastewater treatment, food processing, mining, chemical, and pharmaceutical applications.
Customer Testimonials
What our clients say about AIPU Three-Phase Decanter Centrifuges
The AIPU three-phase centrifuge has transformed our wastewater treatment process. We're achieving 30% dry solids content in our sludge, significantly reducing disposal costs. The continuous operation capability has been a game-changer for our 24/7 facility.
We use the AIPU three-phase centrifuge for oily water treatment at our refinery. The 95% separation efficiency has helped us meet strict environmental standards while recovering valuable oil. The automated controls have simplified our operations significantly.
In our food processing plant, the AIPU centrifuge has improved our starch recovery efficiency by 25%. The three-phase separation allows us to recover valuable byproducts that were previously wasted. Maintenance has been minimal and service support excellent.
Need Professional Separation Solutions?
Contact our experts for customized three-phase centrifuge recommendations tailored to your specific separation requirements